Aluminum powder coated bus bar

Powder coated busbars are electrical conductors, typically made of copper or aluminum, that have been coated with an epoxy powder to provide electrical insulation and protection against environmental factors. This coating enhances durability and ensures safety in various applications.

SVM's powder coated bus bars utilize conductors made from high-conductivity materials such as copper and aluminum, ensuring efficient electrical performance.

The epoxy powder coating offers several advantages:

• Electrical Insulation: Provides a high dielectric barrier, reducing the risk of short circuits.
• Durability: Enhances resistance to chemicals, heat, moisture, and mechanical wear.
• Corrosion Resistance: Protects the underlying metal from environmental degradation.
• Safety: Reduces the risk of electrical shock to personnel.

Yes, SVM's powder coated bus bars comply with flame class UL-94 V-0 and are RoHS compliant, ensuring they meet stringent safety and environmental standards.

AkzoNobel Epoxy Insulation Coating is used to provide electrical insulation and protection for busbars in various high-performance applications, including power electronics, renewable energy, and aerospace.

This coating offers excellent chemical, heat, and moisture resistance, along with strong adhesion to conductors like copper and aluminum, making it suitable for demanding environments.

Industries such as power electronics, wind energy, solar energy, aerospace, military, and transportation benefit from using AkzoNobel Epoxy Insulation Coating for their busbars.

Kobosol is a flexible PVC insulation material used to insulate busbars, providing electrical insulation and ensuring dielectric strength.

Kobosol insulated bus bars offer excellent dielectric strength of 11 kV/mm and are available in insulation thicknesses ranging from 0.5mm to 4mm.

These bus bars are ideal for power electronics, renewable energy, aerospace, military applications, and transportation.

Powder coating offers a uniform and durable insulation layer that conforms to complex geometries, providing better protection against environmental factors compared to traditional insulation methods like tapes or sleeves. It also allows for closer spacing between bus bars, improving system compactness.

Exxelia SVM is a company within the Exxelia Group with over 35 years of experience in the design, development, and manufacturing of coils and transformers, for both high-frequency and low-frequency applications. This extensive expertise allows Exxelia SVM to offer reliable technical solutions tailored to a wide range of demanding and often critical requirements.

For more than 12 years, Exxelia SVM has also specialized in the design and production of busbars with a variety of technologies and finishes, including:

• epoxy powder coating,

• PVC coating,

• laminated busbars,

• flexible busbars,

• resin-cast busbars,

• and surface finishes such as nickel plating, gold plating, silver plating, brazing, and tin plating.

These busbars are used in demanding environments, particularly in the healthcare and automotive industries, where high quality, reliability, and performance are essential.

Exxelia SVM’s mission is to address the complex and critical needs of design and manufacturing engineers in the electronics and electrical industries. The company supports its customers from design to mass production, offering full technical support to turn design concepts into manufacturable products.

With its long-standing experience in the design of transformers, inductors, and various electromagnetic components, Exxelia SVM continuously improves product quality. This know-how also enables productivity gains without compromising quality, ensuring consistent performance and competitive pricing for its customers.

Exxelia SVM is also characterized by strong vertical integration, which provides a high degree of flexibility and self-sufficiency in its manufacturing processes. This integration includes:

• the design of bobbins,

• the design and fabrication of injection molds,

• the manufacture of bobbins using both thermoset (phenolic) and thermoplastic materials, from standard to high-performance grades,

• an in-house tool room for precision machining of plastics and metals to meet exacting specifications, especially for rigid mounting systems,

• the design and production of customized packaging materials to meet specific transportation needs, whether by road, air, or sea.

With a monthly production capacity exceeding 10 million parts, Exxelia SVM is one of the largest manufacturers of coils and transformers in India, serving low-, mid-, and high-volume production demands.

Exxelia SVM’s components are used across a variety of sectors, including:

• power supply,

• lighting,

• medical electronics,

• electric vehicles,

• automotive,

• communications,

• and many other industrial electronic applications.

Exxelia SVM serves international customers in the United States, Israel, France, China, and India, demonstrating its ability to meet global technical, regulatory, and logistical standards across a wide range of industries.