DC-Link

This natural mineral insulator has outstanding dielectric properties that are ideal for long-life high-stability capacitors with low loss at all frequencies, and high dielectric strength. This type of capacitor is used particularly for high frequency and delay line applications, oscillating circuits, emission devices and calibrators.

Mica dielectric capacitor technology allows for several custom design applications including: 

• High voltage capacitors (up to 50 kV)
• High temperature capacitors (up to 250°C)
• Precision capacitors (up to ± 0.1%)
• High stability capacitors (– 20 + 30 ppm/°C)
• High frequency capacitors ( up to several GHz). 

The majority of these capacitors are manufactured to comply to specifications NF-C-83120;MIL-C-5 and MIL-PRF-39001 standards.

Mica capacitors are noted for the following characteristics:

• Temperature performance
• Low loss at all frequencies
• High dielectric strength
• Stability over time

Silver mica capacitors provide superior stability and low loss when used in RF power circuits that require low pico farad (pF) and nano farad (nF) ranges. Older silver mica capacitors were manufactured in layers of mica and silver, but the layering allowed room for air gaps that reduced the stability and could also create stress fractures in the assembly.

Modern manufacturing uses silver plated to mica layers, eliminating the gaps. When the desired number of layers is obtained, the assembly is coated in an epoxy or ceramic resin. The coating reduces fracturing of the layers and seals the assembly from moisture and particles that could interfere with the capacitance value.

Mica capacitors are useful in circuits for ripple filtering and are often found in time constant, coupling or resonance circuits. In addition to radio circuits, they are used in TV transmitters and Cable TV amplification circuits. Mica is also a superior choice in high-voltage inversion and power conversion for energy absorbing snubber applications with capacitances of up to 10 nF.

Standard silver mica capacitors are normally designed to handle voltages from 100 to 1000 volts. High-voltage RF transmitter applications can call for higher tolerances. Mica capacitors are available for voltages up to 20kV.

Our expert engineering team can create the mica capacitor with the characteristics you require. Send us your drawing or file and we will work with you to manufacture the correct size, lead style and capacitance you desire.

Exxelia is certified EN 9100, a quality standard specific to the aerospace, space, and defense sectors. Our facilities are also ISO 9001 certified (quality management), and some are certified ISO 13485 for medical devices. Other industry-specific standards, such as NADCAP or AQAP, may also apply depending on the products and markets.

The EN 9100 standard ensures a rigorous quality management system tailored to the critical requirements of the aerospace, space, and defense industries. It is required by major OEMs such as Airbus, Safran, Thales, or CNES. This certification guarantees product traceability, risk management, and compliance with international standards.

Yes, some of our facilities are ISO 13485 certified, the quality standard for medical devices. This certification enables Exxelia to design and manufacture components (such as coils, sensors, or capacitors) used in high-reliability medical equipment, including MRI scanners, ventilators, and imaging systems.

The railway industry demands durability, reliability, and long service life. While a dedicated certification like EN 9100 is not required, Exxelia applies IRIS standards and complies with IEC/EN regulations specific to railway applications. Our quality processes ensure component compliance for trains, metros, and tramways, including fire safety and electromagnetic compatibility.

Yes. Exxelia meets defense industry requirements through its EN 9100 certification and compliance with military standards (MIL-STD, STANAG). Our components are qualified for critical applications such as RF systems, embedded electronics, guided munitions, or radar systems. Some products are also subject to customer-specific qualification procedures.

Exxelia Alcon manufactures three types of DC Link capacitors:

• The series designated DCL 23, have a very low equivalent series inductance (ESL). The coaxial construction can give an ESL as low as 11 nH. These features make them suitable for use at high resonant frequency 61 to 460 K Hz. The internal design uses segmented film. This ensures controlled “self healing”. These capacitors can be used in induction heating equipment, resonant power supplies, high ripple current circuits to name only a few.
• The DCL 41 and DCL 50 series are made with metallised polypropylene film and have a maximum voltage rating of 2400 VDC and 1800 VDC respectively. The DCL 41 series are designed for use in UPS systems, wind and solar inverters, traction and industrial drives. The DCL-41and DCL -50 series are ideally suited for impulse discharge applications such as magnetising and welding.